Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. • Chapter 5 - Empirical results: This chapter includes the presentation of the organization and results from the investigations, calculations and the methods used. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. The viability of Flexo will then become a balance of volume of the order against Set up time and cost of printing plates. Flexography is ideal for solid color printing. It’s a modern version of letterpress printing and can be utilised on almost any type of substrate. It serves little purpose when you have to invest a fair amount of time into designing plates and go through the time-consuming set up to print out a small order. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. A good Flexographic machine is Robust and parts last a long time before the need to replace them arises. In other printing processes, several layers of ink are required to attain the proper saturation and richness. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. Here are our pros and cons. Not the best for smaller jobs. Disadvantages of flexographic printing. Drying systems can be controlled avoiding waste of energy, and latest low energy LED UV systems are now coming online. Posted by Luminite on Feb 3, 2020 9:45:00 AM Tweet; Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Start studying Advantage or DisAdvantage Gravure. This is partially because flexography is old. Technological advancement has brought about advanced printing processes and flexography. Flexography comes with many pros. Ink costs & material costs are relatively low, with no special coatings required. Flexography printing is great for the bulk printing of poly mailers. Related: Need New Labels? Various packaging alternatives have been categorized regarding their size This was made with the introduction of the Indigo Omnius digital press. From there, the machine will pull the material and press the ink seamlessly. I’ve explained what flexo printing is, but what are its pros and cons? Tactile feel, good color, higher run speeds. The positive part of the image is marked out on the plate with a hydrophobic (water-repelling) substance while the negative image is treated with a hydrophilic (water-attracting) substance. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. It Works ThermoFight X Review 2021: Can It Help You Lose Weight? With flexography you can even use water based ink for poly mailer printing and for the highest definition result you can use UVC inks. Pros & Cons Of Corrugated Cardboard Boxes for Packing & Moving. It provides high quality labels & printed films that sell products, equipment lasts a long time in harsh conditions. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. List of the Pros of Flexography 1. If a job is made up of several colours, you will need to provide a plate for each colour. Setup is usually time-consuming. To discover more of the advantages of flexographic printing please download our free Ultimate Guide To Flexo Printing by clicking here. Pros and Cons of Flexography March 11, 2020 by Alan Behrens Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. 2.) The fastest flexographic printers today can output 2,000 feet of printing every minute, which is rather impressive. Flexography is known for a quick production process. The advantages of flexo printing: Runs at extremely high speeds and is ideally suited for long printing runs; Prints on a wide variety of substrate materials With the new techniques coming up offering bolder colours and more highly defined images and complicated designs, Flexographic printing may seem a step back in providing a relative simple printing process, but with knowledge Flexo Printing offers the same opportunities , flexibility , variety and speed. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. It can be used on nearly any non-absorbent material. Never invest blindly or rely on your previous perception of an existing process. Alan Behrens is an experienced writer and our editor-in-chief.PNI's goal is to publish high-quality, educational content covering everything from history to current events. Flexography is known for providing quality results with its efficiency in speed. For instance, the use of water-based inks reduces the environmental impact and reduces the amount of toxins released into the atmosphere. Since flexography uses a printing material that is web-fed, the printer can easily make the best use of its space, fitting the design both vertically and horizontally, and as many times as desired. 1.) If this all sounds pretty great, it is because flexography does offer lots of great benefits, but as with anything, there are pros and cons. Africa Print News 2020-07-20T07:53:17+02:00 Jul 14th, 2020 | View Larger Image; According to Focus Label Machinery, while flexography dates from the 19 century, modern improvements have made the technology sophisticated, durable, and adaptable. The most significant advantage of flexography is that you can print on numerous material options. This printing technique allows a lot of flexibility with label material. Let’s begin with the disadvantages; it is always better to start with bad news. There are varieties of inks depending on the material to print on, be it porous or non-porous, so there is no limit to the substrate you can use, from paper, board through to unsupported films. However, some businesses do opt for flexographic printing even if they have smaller orders – as long as the number of plates will see some use in the future, that is. It is possible to print thousands of labels in a short period of time. Screen printing pros and cons. Read our quick summary of gravure printing to learn everything you need to know. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. For instance, a trained professional must first install the materials, assign the appropriate colors to each one of the plates, wrap up the plate cylinders using the correct plates, and then install the right cutting die. The Pros and Cons of Centralised and Hybrid Structures It is better suited for the 21st century. The moderate time it takes to set-up the machine is well-compensated by the fast production speeds. Flexography pros and cons. It guarantees high-quality images. If you are interested in acquiring a new printing press, but you are unsure of how flexo stands in relation to other printing technologies, the first thing to do is get as much of the LATEST information as possible. Are there any downsides to flexography? It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. eval(ez_write_tag([[250,250],'positivenegativeimpact_com-medrectangle-4','ezslot_1',108,'0','0'])); 3.) Conventional ink costs are relatively low compared to. 1.) Flexography for Packaging Printing. Cutting Dies. The method is quite similar to that of Lithography, but instead of flat plates, a flexography uses a light-sensitive polymer. 2.) Flexography is ideal for solid color printing. Flexography is fast. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. Now that we are out with the bad, let us get in with the good. The whole process is less dynamic than rotogravure. pros and cons of different packaging materials, such as wood, plastic, corrugated cardboard and metal. Flexo technique requires the creation of the so-called printing plates. Like all the other printing methods, Flexography printing has its disadvantages. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. Consumables are relatively low cost and do not add significantly to the production cost price per label. Many businesses today use flexography because it is particularly suitable for large printing orders where printing costs are a concern. If this all sounds pretty great, it is because flexography … Pros The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. It’s quick. Not the most advanced form of printing. Flexography is commonly used for stand-up pouches. Despite the cost of the plates, the long-term price per unit printed is consistently low compared to other mainstream printing methods and only moderately higher on low volumes compared to Digital offerings. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of … The printing machine applies this image onto the chosen label material. The surface of the plate is coated with fast-drying ink. Here are our pros and cons. Flexographic Printing. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. Flexo Printing vs Gravure Printing: Pros and Cons. Are there cons to consider as well?eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-3','ezslot_0',106,'0','0']));Flexographic Printer. This technology makes use of flexible… It’s highly automated. Another advantage of flexographic printing is its versatility. Flexography will maintain very good quality in solid colour print, process imaging, fine text printing with little operator intervention. Capture profits now. Once the machine starts running, the printing process is very quick. These are often essential parameters in your decision-making process. High screen cost. In other forms of printing, some of the steps above require human intervention. hbspt.cta._relativeUrls=true;hbspt.cta.load(2203899, '9153646b-09d9-49ef-8799-9ba388bea850', {}); Copyright © 2019 Focus Label Machinery Ltd. All rights Reserved. It can be used to print on a variety of different materials. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. In the modern digital printing world, where extraordinary designs are the norm, flexography isn’t ideal for producing complicated and extensive pieces of artwork. Rotogravure is a relatively new technique. Let us look at both sides of the coin to have a good idea why it is a great option for label / paper/ Film printing on a range of substrates. Advantages of offset printing. Cons. Cons As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. For example, most cardboard boxes and brown paper bag designs use flexographic printing. When the print run is finished, the ink is washed off and printing plate stored away to be re-used another day. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. Flexographic Printing. The plate design and creation is time-consuming, which many businesses see detrimental to their goals unless the printing order is relatively large. 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